Sr. Applications Engineer

Full Time
Foothill Ranch, CA 92610
Posted
Job description
Overview:
This position exists to support the growth of the Bal Seal Engineering (BSE) through the creation, refinement and maintenance of BSE custom products (seals, springs, and contacts). This position is the expert in knowing our customer’s technical needs and how our products can meet or exceed their requirements.

The Senior Applications Engineering is responsible for having an intimate understanding of customers applications and provide regular communication between Sales, New Product Development Engineering, and Operations to ensure the design, development and testing of all aspects of our components, including new and existing products, meet the customer application requirements. This position is responsible for training and mentoring other engineers on standard application and design requirements.

Operating as an independent division of the Bloomfield, CT-based Kaman Corporation, Bal Seal Engineering is “a Kaman company.” This structure allows us to remain agile and entrepreneurial as we leverage our parent company’s scale, resources, and complementary capabilities. We’re proud to be part of Kaman, a company with a past so similar to our own, and a commitment to positively shaping the future.

Bal Seal BSE
Essential Duties and Responsibilities:
  • Establish a close working relationship with Sales to improve technical support for External and Internal customers. External sales support will require virtual and in-person customer engagement.
  • Communicate with customers to identify new business opportunities and clarify customers’ technical requirements.
  • Review designs for applicability, form, fit and function to a customer’s application
  • Execute design activity in accordance with established design policies and procedures
  • Model and create drawings using 3D CAD (SolidWorks) for product components.
  • Support all aspects of design with the use of Finite Element Analysis (FEA).
  • Prepare proposals based on application data provided by Sales.
  • Supply full details necessary in handoff of proposed designs to Manufacturing.
  • Evaluate industry trends to determine technical requirements for new and existing products
  • Provide a “bridge” between Sales and New Product/Opportunity initiatives, Engineering Segments and Operations. This will require an understanding of the end use application and related BSE value proposition.
  • Work with cross functional teams to identify custom designs, materials and test requirements that allow consistent performance for meeting customer and industry expectations with high quality solutions.
  • Update Design Rules per identified proven industry standards solutions sets.
  • Perform Failure Analysis to determine needs for BSE product improvements or customer end improvements for the application.
  • Support development and maintenance of Applications Engineering Process documentation, Work Instructions and Tools.
  • Support Continuous Improvement, 6-Sigma and Design for Manufacturing and Assembly (DFMA) activities.
  • Support Configuration Management with Change Orders (ECO, EO).
  • Provide hands-on support of Prototype to ensure product meets application needs and documentation is in order for movement towards Production.
  • Mentor lower level engineers and serve as a resource to share knowledge with the engineering team and the rest of the company.
  • Perform miscellaneous, and non-standard duties as required. Such duties are diversified in nature and may be changed from time to time to suit the needs of the company.
  • Up to 20% travel required to BSE facilities and External Customers
Qualifications:

Education Level Desired:

  • BSME, BSEE or equivalent technical degree and/or demonstrated experience in a similar technical environment

Prior Experience Desired:

  • 10 years Application Engineering experience preferred
  • Experience working in a supplier-based manufacturing environment preferred
  • Experience setting-up, running, and documenting Finite Element Analysis results/reports
  • Experience with a variety of manufacturing techniques and materials
  • Experience working with and/or around Applications that utilize seals and/or conductive connectors.
  • Experience working with Continuous Improvement, Lean initiatives, developing and implementing Processes

Knowledge, Skills and Abilities:

  • Must have excellent verbal and written communication skills
  • Must be able to work in a highly collaborative environment
  • Excellent planning and prioritization skills with the ability to multitask and adapt
  • Ability to work with external customers and handle difficult situations
  • Proficient with utilization of Microsoft Office tools and CAD Software (SolidWorks)
  • Proficient with Engineering and Manufacturing 3-D model and drawing best practices
  • Proficient with Finite Element Analysis (FEA)
  • Well versed in Design for Manufacturability and Assembly (DFMA) best practices
  • Experience utilizing PLM software platform and Enterprise Resource Planning tools (ERP)
  • Must be hands on and interface with plant personnel as required
  • Initiative to identify and solve problems with little direction or assistance
  • Working knowledge and understanding of GD&T best practices, ASME y14.5-2018 / 2009
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